Component and Device Design

Detailed portfolio available upon request. Please contact us for details.

Injection Molded

Injection molded parts are our specialty. With over 11 years of experience making over 30 successful injection molded parts, Hyperbird Consulting can help you design a part from scratch or modify a part you are having issues with.

Master Models

Master models allow multiple parts to come together while maintaining a consistently smooth curvature across the entire device. Complex surfaces and multiple parts driven parametrically by a single master model are no problem for Hyperbird Consulting.

Photorealistic Renders

Have a meeting with investors but don’t have a physical product to show yet? Brainstorming possible color schemes but don’t want to go through all the expense of physically making each sample? Hyperbird Consulting can create photorealistic renders directly from your CAD models using Solidworks PhotoView 360 or Solidworks Visualize.

3D Printed

3D printing can be used for everything from early stage dummy prototypes to manufacturing fixtures and functional components. Hyperbird Consulting can help you determine which method and material suits your needs best and design components and fixtures that take into account the strengths and peculiarities of 3D printing.

Sheetmetal

Sheetmetal parts are great for structural frames and shielded external enclosures. Whether you are making a powder coated housing or a chem-film coated internal frame, Hyperbird Consulting can design the sheetmetal parts to meet your needs.

Thermoformed

Thermoformed trays are widely used in the medical device industry to package and ship both sterile and non-sterile devices. Hyperbird Consulting has extensive experience creating thermoformed trays to ensure your device arrives at the customer safely.

CNC Machined

Whether you need a high precision passivated stainless steel component, to prototype a potential tool modification or a reliable anodized aluminum manufacturing fixture, Hyperbird Consulting can help you design CNC machined parts for your needs.

Die Cut

Die cut components can range from rubber gaskets to Tyvek lids for device trays to electrical insulators and beyond. Hyperbird Consulting can design the die cut components that meet your needs.


Do You Have a Medical Device Project You Need Help With?